About Madhu
English
Native or bilingual
German
Basic
Tamil
Native or bilingual
Hindi
Conversational
Experience
- HCL Technologies Ltd,Senior Technical LeadMEDICALJune 2019 - July 2025 (6 years and 1 month)Tamil Nadu, IndiaManaged medical device development, sustaining engineering, remediation, and design change projects for Class IIa/IIb products in compliance with EU MDR, ISO 13485, ISO 14971, and FDA 21 CFR Part 820.Prepared and maintained design control and technical documentation, including design inputs, design outputs, verification and validation records, DHF/DMR documents, gap assessments, redlines, and ECR/ECO implementation records.Supported ISO 14971 risk management activities including risk assessment, risk control definition, implementation tracking, and verification of risk control measures during design changes and remediation projects.Supported design transfer and production implementation activities by coordinating documentation updates, design output release, manufacturing drawing updates, training inputs, and implementation through ECR/ECO processes.Led design review and design transfer meetings with cross-functional teams, ensuring compliant documentation, decision tracking, and timely closure of actions.Supported technical investigations related to product changes, CAPA implementation, labelling/IFU remediation, and continuous product improvement.Managed CAD-related design output activities, including review and update of product drawings, packaging drawings, specifications, and test method fixtures.Executed IFU labelling remediation activities to ensure compliance with UDI regulatory requirements.RECODE Programcomplete product portfolio optimization for Injection Systems.Managed new product qualification, product migration, and obsolescence strategy. ProjectsLed and executed multiple product engineering initiatives including CAPA implementation, new product qualification, and labelling remediation.Orion Program: product design updates to comply with ISO 80369-7:2021, transitioning from ISO 594 standards.
- Caresoft Global Pvt Ltd,Team LeaderDecember 2015 - November 2018 (2 years and 11 months)Coimbatore, Tamil Nadu, India• • Supported benchmarking and teardown analysis of electric vehicles during a three-month USA assignment.• • Led quality review activities for CAD models, assemblies, subsystem documentation, and BOM outputs.• • Reviewed CAD deliverables for vehicle subsystems including steering, suspension, brakes, cooling, axles, HVAC, and lighting systems.• • Captured and reviewed material specifications, manufacturer details, and component data across multiple subsystems.• • Managed task prioritization, resource planning, work allocation, quality review, anddelivery tracking.• • Supported project and process documentation activities related to automotivebenchmarking program
- Caresoft Global Pvt Ltd,Associate Team LeaderFebruary 2013 - August 2015 (2 years and 6 months)Coimbatore, Tamil Nadu, India• • Led a team of 6+ Mechanical Design Engineers supporting new product development andengineering change management projects.• • Designed and developed grain storage bins, silos, hoppers, conditioning dryers, and materialhandling systems.• • Managed scope studies, task estimation, prioritization, resource planning, and work allocation ensuring timely project execution.• • Conducted quality reviews of CAD models and manufacturing drawings against defined standards and checklists, and signed off the completed tasks/projects.• • Managed BOM structures and engineering changes (ECR/ECO) through SAP and Windchill.• • Trained newly onboarded engineers on customer products, engineering tools, standards, and processes. Supported projects directly from GSI Global Headquarters, USA 3recognized customer SME
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Education
- Bachelor of Engineering (B.E)Thiagarajar College of Engineering2008Mechatronics Engineering